全自動封膠線在運行效率與節(jié)能性上表現(xiàn)突出，其整機工作功率處于較低水平，能有效減少電能消耗。借助先進(jìn)的氣液增壓技術(shù)，整機總功率可控制在 1.5KW 左右（夏季環(huán)境溫度較高時約 1.4KW），按每天 8 小時工作制計算，與傳統(tǒng)設(shè)備相比，單日可節(jié)省一定電量，長期使用下來，年節(jié)電效益顯著，能為生產(chǎn)環(huán)節(jié)降低不少能耗成本。

　　The fully automatic sealing line performs outstandingly in terms of operating efficiency and energy saving, with its overall working power at a relatively low level, which can effectively reduce electricity consumption. With the help of advanced gas-liquid boosting technology, the total power of the whole machine can be controlled at around 1.5KW (about 1.4KW when the ambient temperature is high in summer). Calculated based on an 8-hour working system per day, it can save a certain amount of electricity in a single day compared to traditional equipment. Over long-term use, the annual electricity saving benefits are significant, which can reduce a lot of energy consumption costs in the production process.

　　在結(jié)構(gòu)設(shè)計上，全自動封膠線的機架采用鋼板折合工藝制成，整體穩(wěn)固性強，臺面則選用不銹鋼拉絲板，不僅耐受日常操作中的摩擦與碰撞，還具備良好的抗腐蝕性能，便于清潔維護，能長期保持臺面的平整與美觀，適應(yīng)車間內(nèi)的復(fù)雜環(huán)境。

　　In terms of structural design, the frame of the fully automatic sealing line is made of steel plate folding technology, which has strong overall stability. The tabletop is made of stainless steel brushed plate, which not only withstands friction and collision in daily operation, but also has good corrosion resistance, is easy to clean and maintain, and can maintain the flatness and beauty of the tabletop for a long time, adapting to the complex environment in the workshop.

　　出膠裝置的技術(shù)優(yōu)化是其重要亮點，采用的新型出膠結(jié)構(gòu)可實現(xiàn)膠缸擺出換膠，整個過程無漏膠現(xiàn)象，有效減少膠料浪費。經(jīng)實際應(yīng)用測算，單日可節(jié)約膠量約 0.25Kg，按年運行 360 天計算，年節(jié)省膠量可達(dá) 90Kg 左右，在降低生產(chǎn)成本的同時，也減少了因漏膠導(dǎo)致的設(shè)備污染與清理負(fù)擔(dān)。

　　The technological optimization of the glue dispensing device is an important highlight, and the new glue dispensing structure adopted can realize the swinging of the glue cylinder for glue replacement, with no glue leakage phenomenon in the entire process, effectively reducing the waste of glue materials. Through practical application calculations, it has been found that a single day can save about 0.25Kg of glue. Calculated based on 360 days of operation per year, the annual saved glue can reach about 90Kg. While reducing production costs, it also reduces equipment pollution and cleaning burden caused by glue leakage.

　　設(shè)備配備四檔變頻傳送系統(tǒng)，能根據(jù)不同的封膠需求靈活調(diào)節(jié)傳送速度，實現(xiàn)高效生產(chǎn)。無論是小批量精細(xì)作業(yè)還是大批量連續(xù)生產(chǎn)，都能通過合理調(diào)節(jié)檔位，平衡封膠質(zhì)量與生產(chǎn)效率，滿足多樣化的生產(chǎn)節(jié)奏。

　　The equipment is equipped with a four speed variable frequency transmission system, which can flexibly adjust the transmission speed according to different sealing requirements, achieving efficient production. Whether it is small-scale fine operations or large-scale continuous production, it is possible to balance the sealing quality and production efficiency by adjusting the gear reasonably, and meet diverse production rhythms.

　　自動化控制方面，全自動封膠線采用可靠的 PLC 控制系統(tǒng)與人機界面，實現(xiàn)了多項自動化功能：自動關(guān)機、定時加熱、PLC 精準(zhǔn)溫控、皮帶傳送、補壓等操作均可自動完成，還能自動檢測并記錄每日封膠數(shù)量。這些功能不僅提升了生產(chǎn)的穩(wěn)定性，還大幅降低了工人的勞動強度，讓操作人員能更專注于質(zhì)量監(jiān)控。

　　In terms of automation control, the fully automatic sealing line adopts a reliable PLC control system and human-machine interface, realizing multiple automation functions: automatic shutdown, timed heating, PLC precise temperature control, belt conveyor, pressure replenishment and other operations can be automatically completed. It can also automatically detect and record the daily sealing quantity. These functions not only improve the stability of production, but also significantly reduce the labor intensity of workers, allowing operators to focus more on quality monitoring.

　　此外，其還具備數(shù)字化出膠與停膠時間控制功能，通過觸摸屏可直觀設(shè)置參數(shù)，操作便捷。當(dāng)膠料不足時，系統(tǒng)會自動顯示提醒，避免因缺膠影響生產(chǎn)；膠缸與膠嘴的雙加熱系統(tǒng)能確保膠料在適宜溫度下保持良好流動性，保障封膠效果均勻。同時，膠嘴高度與距離可靈活調(diào)節(jié)，適配不同規(guī)格的工件，設(shè)備預(yù)加熱功能則能縮短開機準(zhǔn)備時間，甚至可應(yīng)對弧形工件的封膠需求，進(jìn)一步拓展了應(yīng)用范圍。

　　In addition, it also has digital dispensing and stopping time control functions, and parameters can be intuitively set through the touch screen, making operation convenient. When the rubber material is insufficient, the system will automatically display a reminder to avoid production being affected by the lack of rubber; The dual heating system of the glue cylinder and the glue nozzle can ensure that the glue material maintains good fluidity at a suitable temperature, ensuring uniform sealing effect. At the same time, the height and distance of the nozzle can be flexibly adjusted to adapt to different specifications of workpieces. The preheating function of the equipment can shorten the preparation time for startup and even meet the sealing needs of curved workpieces, further expanding the application range.

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