在現(xiàn)代建筑行業(yè)蓬勃發(fā)展的浪潮中，對于建筑玻璃的性能要求日益提升。中空玻璃憑借其卓越的隔熱、隔音、保溫等特性，成為了建筑玻璃的主流選擇。而中空玻璃生產(chǎn)線，作為生產(chǎn)這種高性能玻璃的關(guān)鍵裝備，正以其高效、精準(zhǔn)的生產(chǎn)能力，在建筑玻璃制造領(lǐng)域發(fā)揮著核心作用。?

In the booming trend of modern construction industry, the performance requirements for architectural glass are increasingly increasing. Hollow glass has become the mainstream choice for building glass due to its excellent insulation, sound insulation, and thermal insulation properties. The insulated glass production line, as a key equipment for producing high-performance glass, is playing a core role in the field of architectural glass manufacturing with its efficient and precise production capacity. ?

生產(chǎn)線的組成結(jié)構(gòu)?

The composition and structure of the production line

中空玻璃生產(chǎn)線是一個復(fù)雜而精密的系統(tǒng)，主要由玻璃切割設(shè)備、磨邊設(shè)備、清洗干燥設(shè)備、鋁條折彎設(shè)備、分子篩灌裝設(shè)備、涂膠設(shè)備以及合片和壓片設(shè)備等多個部分組成。?

The insulated glass production line is a complex and precise system, mainly composed of glass cutting equipment, edge grinding equipment, cleaning and drying equipment, aluminum strip bending equipment, molecular sieve filling equipment, glue coating equipment, and laminating and pressing equipment. ?

玻璃切割設(shè)備是生產(chǎn)線的起始環(huán)節(jié)，它能夠根據(jù)預(yù)先設(shè)定的尺寸，將原片玻璃精準(zhǔn)地切割成所需的規(guī)格。先進(jìn)的切割設(shè)備采用數(shù)控技術(shù)，配備高精度的切割刀具，可確保切割尺寸誤差控制在極小范圍內(nèi)，滿足不同建筑項目對玻璃尺寸的多樣化需求。?

Glass cutting equipment is the starting point of the production line, which can accurately cut the original glass into the required specifications according to the pre-set size. Advanced cutting equipment adopts CNC technology and is equipped with high-precision cutting tools, which can ensure that the cutting size error is controlled within a very small range, meeting the diverse requirements of glass size for different construction projects. ?

磨邊設(shè)備緊接其后，對切割后的玻璃邊緣進(jìn)行打磨處理。通過不同粒度的砂輪依次打磨，使玻璃邊緣光滑平整，消除切割過程中產(chǎn)生的微小裂紋和瑕疵，提高玻璃的強(qiáng)度和安全性，同時也為后續(xù)的加工工序做好準(zhǔn)備。?

The edge grinding equipment is immediately followed by polishing the cut glass edges. By sequentially grinding with grinding wheels of different particle sizes, the edges of the glass are made smooth and flat, eliminating small cracks and defects generated during the cutting process, improving the strength and safety of the glass, and also preparing for subsequent processing procedures. ?

清洗干燥設(shè)備在中空玻璃生產(chǎn)中至關(guān)重要。它利用高壓噴水、毛刷清洗以及熱風(fēng)烘干等技術(shù)，徹底清除玻璃表面的灰塵、油污等雜質(zhì)，保證玻璃表面的清潔度。只有干凈的玻璃表面才能確保后續(xù)涂膠的牢固性以及中空玻璃的密封性能。?

Cleaning and drying equipment is crucial in the production of insulating glass. It uses high-pressure water spraying, brush cleaning, and hot air drying techniques to thoroughly remove dust, oil stains, and other impurities from the glass surface, ensuring the cleanliness of the glass surface. Only a clean glass surface can ensure the firmness of subsequent adhesive coating and the sealing performance of insulated glass. ?

鋁條折彎設(shè)備用于制作中空玻璃的間隔框。將鋁條按照玻璃的尺寸要求折彎成矩形或其他特定形狀，鋁條內(nèi)部填充有分子篩，可吸附中空層內(nèi)的水分，保證中空玻璃的長效性能。折彎設(shè)備具備高精度的定位和折彎功能，確保鋁條折彎角度精準(zhǔn)，拼接緊密。?

Aluminum strip bending equipment is used to make spacer frames for insulating glass. Bend the aluminum strip into a rectangle or other specific shape according to the size requirements of the glass. The aluminum strip is filled with molecular sieves inside, which can absorb moisture in the hollow layer and ensure the long-term performance of the insulated glass. The bending equipment has high-precision positioning and bending functions, ensuring accurate bending angles and tight splicing of aluminum strips. ?

分子篩灌裝設(shè)備則負(fù)責(zé)將分子篩定量地灌裝到鋁條間隔框中。分子篩能夠有效吸收中空玻璃內(nèi)部可能存在的水分，防止在使用過程中因溫度變化導(dǎo)致玻璃內(nèi)部結(jié)露，影響玻璃的光學(xué)性能和隔熱效果。?

The molecular sieve filling equipment is responsible for quantitatively filling the molecular sieve into the aluminum bar spacer. Molecular sieves can effectively absorb moisture that may exist inside hollow glass, preventing condensation inside the glass due to temperature changes during use, which affects the optical properties and thermal insulation effect of the glass. ?

涂膠設(shè)備是中空玻璃生產(chǎn)線的關(guān)鍵部分之一，分為第一道密封膠涂膠和第二道密封膠涂膠。第一道密封膠主要起到結(jié)構(gòu)密封的作用，將玻璃與鋁條間隔框牢固地粘結(jié)在一起；第二道密封膠則進(jìn)一步增強(qiáng)密封效果，同時保護(hù)第一道密封膠不受外界環(huán)境的侵蝕。涂膠設(shè)備采用先進(jìn)的計量和涂布技術(shù)，能夠精確控制膠量和涂布厚度，確保密封膠均勻、連續(xù)地涂布在玻璃和鋁條上。

The gluing equipment is one of the key parts of the insulated glass production line, which is divided into the first layer of sealant gluing and the second layer of sealant gluing. The first layer of sealant mainly serves as a structural seal, firmly bonding the glass and aluminum strip spacer frame together; The second sealant further enhances the sealing effect while protecting the first sealant from external environmental erosion. The glue coating equipment adopts advanced metering and coating technology, which can accurately control the glue amount and coating thickness, ensuring that the sealant is evenly and continuously coated on glass and aluminum strips.

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